Measurement on
presses

X-SENSORS

With flexible solutions
X-Sensors, you can measure forces
in different press types
in a reliable manner.

Engineering and
local load
measurement

X-SENSORS

Expertise in special solutions
and service

Solutions for
force and strain
measurement

XSENSORS

The solutions of X-Sensors
implements load measurements
in all conceivable installation situations.

Measurement at the ram

Strain sensors measure the bending up or the strain of the press frame. This deforms proportionally to the acting force. In this way, the press forces can be measured very easily and overload-proof. This method is cost-effective and does not require any height in the press working area. Due to the spatial distance to the process, the sensors are well protected and easy to install.

Strain sensor X-103-S10
Measurement between its
two mounting flats

Strain sensor with M12 connector for reliable measurement of smallest strains by indirect force measurement in the 0...250 µm/m nominal measuring range. Flat design.
0-250 μm/m | 93x25x14 | +1 mV/V signal of strain gauge bridge

Strain sensor X-103-8
Flat dimensions with
four mounting screws

Strain sensor with M12 plug and cable outlet
Strain sensor for cyclic applications with external reset or tare control input for automatic zero point adjustment. Suitable monitoring and documentation of process forces for increased process reliability.
0-360 µm/m | 93x25x13 | ± 10 V or 4-20 mA
With external input for automatic zero-point adjustments

Strain sensor X-106
Compact dimensions with
four mounting screws

Compact strain sensor for dynamic applications. Permanent storage of the zero point adjustment, without limitation of the number of taring processes.
0-500 µm/m | 70x25x17 mm | ± 10 V or 4-20 mA
With external input for automatic zero-point adjustments

Strain ring X-105
Tie bar measuring system

Tie bar measuring system for measuring strain and force on cylinders and tie bars. Also suitable for measuring column strains. Simple mounting, also suitable for retrofitting.
0-1000 μm/m | Ø 40-340 | Optional with amplifier

Surface strain sensor X-103-S05
Measurement between its
two mounting flats

Strain sensor with full-bridge strain gauge for measuring, monitoring and controlling forces in forming technology. Can be used to measure the smallest strains on rigid structures.
0-250 μm/m | 89x26x6.5 | +0.5 mV/V signal of strain gauge bridge

Strain sensor X-109-8
Wide measuring range

Strain sensor with M12 plug for high strains
Strain sensor for dynamic applications for limit value monitoring to avoid overloads. Force measurement via strains in the frame of machines. With Process-Zero (cyclic).
0-775 µm/m | 88x27x20 | ± 10 V or 4-20 mA
With external input for automatic zero-point adjustments

Strain sensor X-113-8
Easy mounting with two screws

Strain sensor with M12 plug and cable outlet
Strain sensor for dynamic applications, with process tare Cyclic with analog signal path for fast response time. Ideally suited for force measurements on presses and injection molding machines.
0-360 µm/m | 93x25x20.3 | ± 10 V or 4-20 mA
With external input for automatic zero-point adjustments

Surface strain sensor X-103-S15
Measurement between its
two mounting flats

Strain sensor with full-bridge strain gauge
0-250 μm/m | 89x26x6.5 | +1.5 mV/V signal of DMS bridge

Measuring cylinder in line with the press stroke

Do you need to measure and document the machining force for the press stroke with minimum inherent deformation of the sensor? This is where the high-precision force measuring cylinders from X-Sensors come in handy. They are screwed directly into the force flow and measure even very high forces with low inherent deformation.

Tension / compression force sensor X-137
Allrounder for
industrial applications

Tension and compression force sensor for measurement in the force range 50-1000 N. M5 or M6 external threads for load application. Diameter 24.4 mm.
50-1000 N | Ø 24.4 mm | M5 & M6 external threads

Tensile / compressive force sensor X-136
Allrounder for
industrial applications

Tension and compression force sensor. Two versions, M12 male thread and M12 female thread. Force range 0.5-20kN. Size Ø 51x 34 mm
0.5-20 kN | Ø 51x 34 | M12 male thread / M12 female thread

Miniature force transducer XCM-171
Static and dynamic force measurement

Compression force transducer with through-hole for simple measurement of clamping forces and pressing forces in the force range 10-80 kN. Compact Ø 36-48 mm.
10-80 kN | Ø 36-48 mm | Hermetically sealed, robust, overload-proof

Measuring ring in line with the press stroke

If it is necessary to document each individual pressing process very precisely, then the use of a calibratable sensor mounted in the force flow is recommended. The use of a measuring ring has the great advantage that it requires only a minimum of height in the working area. Due to its high protection class, it can be used in the immediate vicinity of the process without hesitation.

Flat tension/compression force sensor X-134-S
Measurement of compression
and tensile forces

Flat tension/compression force sensor. Highest precision. Force range 2-20 kN. M16 x 1.5 female thread. Easy mounting with 8 screws.
2-20 kN | Ø 68 x 25 mm | Internal thread M16x1.5

Flat tension/compression force sensor X-134-L
Measurement of compression
and tensile forces

Highest precision. Flat tension/compression force sensor up to 2000 kN. With M16 - M60 female thread. Diameter from 105 - 205 mm.
5-2000 kN | Ø 105 - 205 mm | Female thread

Press force reference measurements

Load cells make it possible to measure the press force in the press chamber very accurately in order to obtain a comparison with the force display of a plant. Despite the high forces and weights, the load cells for mobile use are easy to handle: they can be connected directly to the X-315 display unit.

Reference force sensor XCR-171
Reference force sensor

Reference and heavy-load force transducer with load rates up from 630 to 20.000 kN
630-20’000 kN | > Ø 158 mm | Heavy-load force measurements

Flat tension/compression force sensor X-134-S
Measurement of compression
and tensile forces

Flat tension/compression force sensor. Highest precision. Force range 2-20 kN. M16 x 1.5 female thread. Easy mounting with 8 screws.
2-20 kN | Ø 68 x 25 mm | Internal thread M16x1.5

Flat tension/compression force sensor X-134-L
Measurement of compression
and tensile forces

Highest precision. Flat tension/compression force sensor up to 2000 kN. With M16 - M60 female thread. Diameter from 105 - 205 mm.
5-2000 kN | Ø 105 - 205 mm | Female thread

Universal Display Device

Reference sensors of all types can be connected to the universal display unit from X-SENSORS. The device displays force and strain, both of the individual sensors and the total value. Different machine types can be stored in the evaluation device, so that measured values from different sensors can be read easily and safely even by untrained operators.

Strain gauge indicator X-317
Display with high-resolution display

Display device for strain gauge sensors with parametrization via Smartphone App
1x DMS-input, 2x Digital inputs and Outputs, 1x analog output | 96 x 48 (Front panel) x 48 | Easy parameterization via Smartphone App

Indicator X-315
Four-channel indicator

Universal measurement device for strain gauge sensors
4x measuring channels, 1x aggregated display | 180 x 180 x 85 | Reference measurements with strain gauge sensors

Measurement on presses

Assembly, riveting, stamping, forming, welding…, the existing uses for press tools in assembly, punching, and forming, are innumerable and new applications are constantly being found. Sensors from X-SENSORS allow forces to be measured reliably, whether using conventional force sensors or strain gages in the body of the machine or its supports. Using miniature sensors, working forces up to 2000kN can be measured directly at the tool. It goes without saying that appropriate amplifiers, cables, and accessories, are also available. X-SENSORS high-load cylinders, precision measuring cells, and digital readouts make testing and calibrating presses simple.

We look forward to your inquiry

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Service

Flexible solutions from X-SENSORS allow particularly reliable force measurement in many different types of press tool.

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