Sensor development
Customised sensors – For mechanical engineering, automation and safety-related applications.

OEM sensors direct from the manufacturer

Anyone integrating sensor technology into machines or sophisticated applications needs sensor solutions that are mechanically, electrically and functionally precisely matched to the overall system. This is exactly what X-SENSORS offers: customised sensor development with a deep understanding of force application, signal quality, installation conditions and series production capability.
Whether you need a complete sensor solution for your application or would like to have strain gauges applied to an existing component – we support you from the technical specification to the tested, calibrated sensor solution. With in-house development, production and testing technology.

Customised sensor development

Together with you, we develop sensors that are precisely customised to your mechanical system, your measuring task and your environmental conditions. From the selection of suitable sensor geometries and materials to strain gauge application, signal processing and electrical integration, we create precise OEM sensor solutions – designed for prototyping, pre-series and subsequent series production.
“For us, customised sensor development always begins with an understanding of the application. Only when we know the force curve, installation space and interfaces do we develop a solution that can be integrated in a technically sound manner.”

“For us, customer-specific sensor development always begins with understanding the application. Only once we understand the force distribution, installation space, and interfaces can we develop a solution that can be seamlessly integrated technically.”

“If a component has already been designed, the key lies in the precise strain gauge application – tailored to the load, geometry and surface. This turns an existing component into a reliable measuring point.”

Sensor technology for your measuring body

If you provide your own measuring body, we take care of the precise application of strain gauges – tailored to geometry, surface, load scenarios and temperature behaviour. Calibration, documentation and optional signal processing create a fully integrated measurement solution – without the need to develop your own sensors, but with full control over the result.

Your advantages. Our sensors.

Complete solutions: Development of customised OEM sensors

Strain gauge application on existing components – precisely customised to your structure

Scalable: from prototype to series production

High level of application understanding

In-house ISO-certified test and calibration centre

Precise production and quality assurance in Switzerland

Presses & punching systems
Safety in time
Force sensors detect deviations and overloads immediately – for process safety, operator protection and reduced wear.
Lift systems & cable cars
Monitoring with responsibility
Sensors monitor loads in real time – for safe passenger transport, targeted maintenance and standard-compliant monitoring.
Rockfall protection systems
React before it becomes critical
Sensors detect changes to safety nets immediately – and provide early warning of potential rock movements or impact loads.
Wind turbines bolting under control
Our sensors are integrated directly into load-bearing bolted connections and continuously monitor the preload forces – for maximum stability, early detection of critical loads and increased operational safety under vibration and continuous load.

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Presses & punching systems
Safety in time
Force sensors detect deviations and overloads immediately – for process reliability, operator protection and reduced wear.
Lift systems & cable cars
Monitoring with responsibility
Sensors monitor loads in real time – for safe passenger transport, targeted maintenance and standard-compliant monitoring.
Rockfall protection systems
React before it becomes critical
Sensors detect changes to safety nets immediately – and provide early warning of potential rock movements or impact loads.
Wind turbines bolting under control
Our sensors are integrated directly into load-bearing bolted connections and continuously monitor the preload forces – for maximum stability, early detection of critical loads and increased operational safety under vibration and continuous load.